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Here we go again!!!

Started by FCV08, December 22, 2009, 11:45:21 PM

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FCV08

Here is a photo update to where it is at. My upgrade includes fitting the V8 and other bits from a VN donor.

[http://s884.photobucket.com/albums/ac49/WhiteFC/WhiteFC%20Progress%20Dec09/]

Currently gutting out all to get the modifications started

Cheers

Craig

FCV08

I will it try again  ??? ??? ??? >:(







Some of the left overs will be for sale

Cheers
Craig

FCOV6

Hi mate, what seats are those ?

FCV08

FCOV6

Dare I say it, they are out of a F#*^ KB Laser with headrests removed.

Rgds

Craig

FCOV6

Quote from: WhiteFC on December 23, 2009, 10:35:56 PM
FCOV6

Dare I say it, they are out of a F#*^ KB Laser with headrests removed.

Rgds

Craig

Thanks, they look good minus the headrests.

FCV08

FCOV6

I am not sure with the current mods planned as I may need to refit some headrests.

My thoughts are to refit headrests and then make up a cover plate to cover the mounting holes.

What's your thoughts

Rgds

FCOV6

If it worked before i'd leave it as is, you dont need to change the seats and if the engineer says you need headrest then just refit them.

FCV08

Oh how it seems so far away yet so close.








The typical birdsnest



The subframe and firewall just need a cleanup as both Brake and clutch M'Cyl have leaked and eaten through paintwork.

I have managed to modify the VN wiper motor similar to Brett FCs. I have also had to modify the mounting crank using the VN taper and the original EK mount (??). The reason for this is to give enough depth, through the firewall, to allow the crank rotate without hitting anything due to the shaft on the VN Wiper Motor being about 1 cm shorter. The modified crank increases the distance between the shaft mount and the wiper arm mount to about 15mm. I will get some more photos to show the mod. I would like additional thoughts on how this may be a cost effective option for those seeking the two speed wiper motor option.

Craig

FCV08

Update 2010

I have started the mods firstly with the new transmisson tunnel.

Firstly was the deed of cutting the old tunnel out. That was a little daunting :o :o





Then came the fittiing of the new tunnel which I tec screwwed in as per advice from another post.



Then the job of welding it in. The larger task was to clean up all the old sound proffing on the floor.











I have since started to mount brake booster and have my front end back to mount back in and start sorting the Engine/Transmission position.

Regards Craig


customFC


FCV08

Here are some more progress shots. I have repaired the pax side A pillar, LHF floor as well as manufactured some engine mounts to get the correct height and position at the firewall.

One of the motivators is to get the damn steering wheel on and drive it out of the shed ;D ;D ;D


The pearled wheel is courtesy our friends at Bega. It is a white and cream pearl with the chrome seperator bands. I am really happy with the result. Now I just need to rechrome the horn ring and sort out the steering wheel badge.

Here are my rust repairs












Here is my dog Molly who was missing for a week during the QLD Floods. Thank god she is back home ;D ;D ;D


Trial and error has gotten me through the engine mounts. I have slotted the mounts onto the engine to allow me to move the engine forward or back about half an inch. Running Gilmer Drive so will need a little more room

In we go ??? ???


About 15mm gap to firewall

Pax side mount

Pax side mount from front

Front view of Drivers side engine mount

Top view of new engine mount bracket


Next is the gearbox mount. Any advice from the gurus would be appreciated. ;) ;)

I have also had the VN Diff shortened and looking to connect all brakes etc. in the next few weeks.

Until next time

Regards

Craig D

NosFEratu

oooooh Pearl Steering Wheel - must commend you on your good taste!  ;) :D

So pleased to know that Molly is safe and well and home again - I bet she could tell you a tail tale or two about her time away.  :)


NosFEratu

FCV08

Oh if only Molly could talk. ;D ;D ;D

Really happy with the pearled wheel. Should set the interior up well.

Cheers
Craig

FCV08

Just a quick progress report.

I have completed all the underfloor strengthening and have modified the under floor subframe and manufactured a new transmission crossmember.

Also manufactured a new handbrake lever to suit match the VN cable to the original FC Handbrake front cable setup. Now looking to maunfacture new brake lines and fuel lines to suit.

I have also fitted B&M shifter, rear diff, front end and modified steering column.

I will upload some photos shortly.

Very chuffed a my enigneer came over and passed all these mods. I also quizzed him on the engine capacity ruling and for my car all will be OK to fit the 304ci.

Cheers

Craig

FCV08

Here are some photos of my mods passed by the engineer this week:
Gearbox Chassis mounts. These are made from 65 x 45RHS and have been reinforced with 40x5mm strap with captive nuts welded into place.



On the Car


Gearbox Crossmember was made from 50x50 x 2mm RHS and 25 x 50x 2mm RHS the plated with 65x3 mm strapping and 50.







I also have some photos of the fuel tank I am getting made by a friend. I am going to trial fit the LED reverse lights onto the tank as you will see.






Progress is slow but  I am just trying to make sure all is OK before I move to the next stage. There are other shots to come and will take more photos tomorrow.

I hope you enjoy them.

P.S. If there are any other amputees out there on the forum please PM me as it would be good to have a chat.


Regards

Craig D

Craig

JB

Looking the goods mate, keep the photos coming!! Doesn't matter how small the progress is the satisfaction of getting something else done is great.

Cheers
JB
Phone +64 223509263

Paul In Ireland

That is looking good from where I am sitting. Well done and time is only something that passes in the night......
The International FE FC Fleet of Ireland
Education is where you read the fine print. Experience is what you get when you don't.

FCV08

Well here is some more photos of the handbrake setup as well as the shifter I have fitted.

This setup as you can see is very basic but it does the job.








You will see the handbrake lever on a slight angle downwards so that there is enough clearance for the front cable when it is attached to the lever.



I have used the outer handbrake cable retainers, off the VN, but may need to extend them off the floor about 60mm to give me more room for the tailshaft. Other than that it all fits pretty well.



Just a few shots of the trannie shifter as well.






Have a good week everyone.

Cheers

Craig


Ed

Hi Craig,

Thanks for posting progress pics.

Just a question with regard to the chassis rails.

Did you go up through the floor with the rails?

it's certainly a beefy trans mount, not worried about it hanging too low?

I know mine used to be the lowest point of the car.

Cheers

Ed
in the shed

Ed

forgot to add.. nice work.
in the shed