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1  Technical Board / Restoration Help / Re: Front lower windlace on: May 11, 2025, 01:57:41 PM
Factory-made FE-FC windlace is an unequal figure 8 in cross-section, as if the material was looped over a cord and then stitched together in the "waist" of the 8.  When I re-did my FC's interior, I rolled the flat section of the windlace over onto itself and hand-stitched it.

When came time to install it, I got a thin piece of hardwood of the right thickness, forced it into the slot at the top where the A-pillar meets the dash, then tapped it all the way down to expand the gap.  Then I could run the windlace in, with lots of talcum powder to help it on its way.

Not a job I'm looking forward to repeating on "Found Object", I must say.

Rob
2  General / 2025 - Cockburn, WA - 20th FE-FC Nationals / Re: Driving to NATs from NSW on: May 09, 2025, 09:40:24 AM
Vern,

Grease-and-oil-change in Perth.  Didn't need to add oil in between.  Put maybe 500 ml water in the radiator in Perth, and again at Wudinna on the way home.

Rob
3  General / 2025 - Cockburn, WA - 20th FE-FC Nationals / Re: Driving to NATs from NSW on: May 05, 2025, 03:53:40 PM
Just got back today.

Odometer reading at start: 97250
Odometer reading at finish: 02080

Distance travelled: 4830 x 7/6 (diff ratio correction) = 5635 miles.  No mechanical problems.  I put fuel in the car and drove.

Rob
4  General / 2025 - Cockburn, WA - 20th FE-FC Nationals / Re: Driving to NATs from NSW on: April 09, 2025, 06:41:11 PM
Blacky,

Yep.  When I drove over in '23 for the solar eclipse, I stayed at a dodgy motel in Wudinna, but had a great meal at the pub, only to discover next morning that they had decent motel-style accommodation, and off the highway too . . .

On the strength of your recommendation I'll give Mundrabilla a go on the return journey.  Madura was OK, but a bit tired in appearance.

Rob
5  General / 2025 - Cockburn, WA - 20th FE-FC Nationals / Re: Driving to NATs from NSW on: April 01, 2025, 04:12:19 PM
I've just booked my accommodation -

Friday 11/4 Cobar Central Motor Inn
Saturday 12/4 Broken Hill Comfort Inn Crystal
Sunday 13/4 Wudinna Hotel/Motel
Monday 14/4 Eucla Hotel/Motel
Tuesday 15/4 Fraser Range Station
Wednesday 16/4 Merredin Motel

On Friday 11/4 I'm thinking of leaving around sunup, taking the Bells Line of Road to Lithgow, stopping at "the Hub" at Bathurst for the morning break, fuel at Wellington, lunch at Narromine and a comfort stop at Nyngan.  Dodge goats and 'roos into Cobar.

Saturday 12/4 I may stop at the Emmdale Roadhouse for a cuppa, the McCullochs Range rest area for a comfort stop, Little Topar for fuel and lunch, and cruise into Broken Hill in the mid-afternoon.

Sunday 13/4, depending on what time I get away from Broken Hill, the famous Yunta Creek crossing for a short break, Peterborough for fuel and Kimba for something to eat.

Monday 14/4 - morning tea, fuel and a few deep breaths at Ceduna, lunch and fuel at the Nullarbor Roadhouse.  Arrival time at Eucla depends on strength of headwinds.

Tuesday 15/4 - morning break at Madura, fuel and more food at Caiguna, fuel and coffee at Balladonia.

Wednesday 16/4 - morning break and fuel at Norseman, an early lunch at Kalgoorlie (or Coolgardie), fuel and coffee at Southern Cross.

Thursday 17/4 will be an easy cruise from Merredin to Perth.

(Anybody might think I've done this drive before . . . )

Rob
6  Technical Board / Restoration Help / Re: Lucas Stop Lamp Indicator AL 127 Part Number 62057024 on: March 31, 2025, 12:09:44 PM
Craig,

Go to hrc.au and then Holden - Accelerator.  Most of the issues of Accelerator in the late '60s had an ad for the stop-lamp indicator, and may give an idea of where they were mounted.

Rob
7  Technical Board / Modification Help / Re: Stedi Lights on: February 19, 2025, 07:43:38 PM
LED headlights draw less current than tungsten-filament headlights.  They'll make your poor old generator brushes last much longer.

Rob
8  General / General Board / Re: Gear box overhaul kit. on: February 18, 2025, 11:02:32 AM
Availability is a problem.  One thing to check, though, is whether the overhaul kit has a single or double row mainshaft bearing.

The last couple of times overhauled a grey gearbox, I re-used almost all the original parts.  One gearbox needed a cluster gear and first-reverse gear; the bearings and shafts were good to re-use.  In the other gearbox the mainshaft bearing started to growl, and I replaced the original single-row bearing with a good, used double-row bearing.

I've heard that the double-row mainshaft bearing is also used in a Mitsubishi L300, except that the Mitsi bearing has no circlip groove in the outer race (would need to be machined).

Places like CBC Bearings (or Coventry perhaps in WA) have a good cross-reference with original part numbers if either of the ball bearings are unserviceable.  But I wouldn't replace a double-row bearing with a single-row one.

The 3/4" expansion plugs for the countershaft and reverse idler shaft are standard items.  Rear extension housing and transverse selector shaft oil seals are also available separately.

Rob
9  For Sale and Wanted / Parts Wanted / Re: Lower thermostat housing wanted on: February 13, 2025, 09:48:43 AM
My father was a hobbyist wood-turner.  When I did the post-mortem garage clean-up, I found maybe four bags of shellac flakes, all in different places.  I guess that Dad put the shellac in a safe place, then couldn't find it, went out and bought a new bag . . . more than once.

And I can't count of the number of times I've discovered lost items by looking for something else.

Rob

10  Technical Board / Modification Help / Re: FE front brakes on: February 02, 2025, 09:41:36 PM
Trial-fit successful.

https://forum.fefcholden.club/index.php?topic=28613.0

Rob
11  Technical Board / Modification Help / front brake upgrade: semi-huck to duo-servo on: February 02, 2025, 09:40:20 PM
"Is it possible to upgrade FE-FC front brakes to EJ-EH or HD" is a question which comes up fairly often.  The accepted method is to change over to EJ-HD steering knuckles, supports, steering arms, backing plates and brakes as an assembly.  But I got to wondering -

Is it possible to bolt EJ-HD front brakes directly onto FE-FC steering knuckles without changing to EJ-HD steering knuckles and supports?  There is no firm consensus.  So I decided to find out, by doing.

Here is an HD kingpin front brake assembly happily bolted up to an FC steering knuckle.



From this angle it looks no different from the original HD steering knuckle and support.  From the back side, though -



A couple of things of note -
The upper holes in the FC steering knuckle support are threaded, so I had to change to short 3/8" UNF bolts.
The steering knuckle forging has the number 3415/6, which identifies it as later FE and FC (7413415/6).

And here is a photo of an FE-EK steering arm (left and bottom) bolted up to an EJ-HD steering arm (right and top), showing that the bolt hole spacing is the same between both types of steering arm:



Conclusion:  Yes, you can bolt EJ-HD front brakes onto (late) FE and FC steering knuckles.  You need to change the top two backing plate to steering knuckle attaching bolts to short 3/8" UNF bolts to suit the threaded holes in the FE-FC steering knuckle.  You also need to use the EJ-HD steering arms.  And if you are using HD kingpin front brakes (probably rocking-horse-poo rare these days), you will need to use HD or HR wheels.

Rob
12  Technical Board / Modification Help / Re: FE front brakes on: January 30, 2025, 09:48:01 AM
Dr Terry wrote, "The bolt pattern for the backing plates is different for EJ to HR. These will not bolt up to FE-EK stub axles."

I'd been meaning to trial-fit an HD king-pin backing plate onto an FC stub-axle.  It looked like the parts would interchange . . .

Rob
13  Galleries / Project Cars - FEs and FCs Under Construction / Re: Found Object on: January 27, 2025, 08:02:43 PM
Clay,

In fact, no.  This one was assembled and came complete fan-to-flywheel, with spare gaskets and receipts and all.  I borrowed the staff club trailer and (cough) towed it with Mum's Renault wagon, as it has a towbar.  And working brakes with ABS.  And air-conditioning.  And power steering.

I laid the motor over on its left side for the trip home.  When I got it upright at home, there was a little trail of oil coming from the first inlet port.  The oil had got past the rings and run out from an open inlet valve.  That's not a bad thing.  I know that all the cylinders will be nicely primed with oil when start-up time comes.

Complex electrical and electronic systems for radio-astronomy we can manage, but not trailer wiring.  The left-hand indicator was short-circuited to ground, but intermittently came good.  I solved that problem by only indicating half the time . . .

Rob
14  Technical Board / Modification Help / Re: FE front brakes on: January 27, 2025, 07:47:46 PM
If your wider brake shoes look like the narrower ones, then they're FB/EK.  You'll need to use FB/EK drums (or buy new EJ/EH drums) and fit FB/EK front backing plates.

Rob
15  Galleries / Project Cars - FEs and FCs Under Construction / Re: Found Object on: January 27, 2025, 03:48:06 PM
I'm stunned . . . surprised, even . . .

Today I did some work on "Found Object".  Not much in the greater scheme of things, and not really photo-worthy:  I cleaned up and primed some weld seams, mainly on the underbody.

It makes a bit of a change from wearing the "Interstate Holden Parts Recovery Service" hat.  I picked up some FB-EK drums, shoes, a wiper motor and steering linkages, plus a 3.36 diff, from South Australia; and a freshly rebuilt motor from Bungendore (finally).

Rob
16  General / Events, Shows etc / Re: SA All Holden Day 19th Jan 2025 on: January 13, 2025, 05:00:51 PM
Accommodation booked at the Atlantic Tower for Saturday night.  It'll be a long drive from there to the venue . . .

Rob
17  Technical Board / General Technical / Re: Removing valve springs in-situ on: January 02, 2025, 04:37:59 PM
Vern,

I'm not so sure about the leaky fuel riser pipe hypothesis.  I was about to try the hose-in-jerry-can trick and saw that the fuel pump bowl was full to the top.  That wouldn't happen if the fuel riser was leaking.  I started the car and ran it for about ten minutes.  There was no hint of air bubbles at the pump inlet, and the engine ran sweetly.

Since the apparent air leak happens when the engine's hot, I'll have to try the hose and jerry can when the engine's hot and the fuel system's misbehaving.

Rob
18  Technical Board / General Technical / Re: Removing valve springs in-situ on: January 01, 2025, 07:47:26 PM
I'm not out of the woods yet.

This morning was a glorious opportunity to head up to Mount White and take the old two-lane road back, so I did. The car was very happy, except waiting to turn right off the Pacific Highway near home, when the idle "sagged" again. With the engine idling at home, there were lots of bubbles coming out of the fuel pump inlet, and when the fuel level in the pump bowl rose to the gauze, the idle came good.

The tank was less than 1/4 full. I'm beginning to think there's a crack or pinhole in the fuel riser pipe inside the tank. To double-check, I'll take the stationary engine tank from the test stand and plumb it into the car's fuel pump. If no bubbles, I'll fill up the car, and park it on a slope, driver's side downhill. The fuel riser pipe should be immersed in fuel for its whole length. If I don't get any bubbles in the pump bowl, that'll be a confirmed diagnosis.

My 1957 master parts catalogue lists the fuel riser pipe as a spare part, so they were a serviceable item. But at this point, I'll need to find someone who can repair fuel tanks.

Rob
19  Technical Board / General Technical / Re: Removing valve springs in-situ on: December 31, 2024, 03:02:22 PM
. . . it worked, because I hadn't put the fuel cap back on when I started the engine.  Today, after driving the car, I noticed the same symptoms . . .

and checked the fuel cap.  It had no vent.  I put it in the naughty corner, got out my old, dinged original equipment cap.  Problem gone.

It's a lot of little, subtle things whose effects add together: sticky exhaust valve, wrong distributor rotor, wrong fuel cap.

Rob
20  Technical Board / General Technical / Re: Removing valve springs in-situ on: December 30, 2024, 07:07:08 PM
Today I went for a test drive up to a friend's on the Central Coast.  The official reason was to deliver a replacement valve, that is, a thermionic valve, for the reverb unit in his vintage Hammond organ.

The car went well, but it coughed and fluffed a couple of times.  And on the way back, the idle "sagged" to the point where it nearly died at traffic lights.  It's almost like fuel starvation . . .

Got back home and had a look at the fuel pump with the engine idling.  The fuel in the bowl was down to the level of the inlet, way below the gauze filter, and when the fuel flowed into the pump, air bubbles came too.  So I've either got a leaky hose or pipe union, or the fuel pipe's blocked.  I pulled the inlet hose off and gave it the "suck test": it held vacuum, and when flexed too.  I put the hose back on the pipe and led the fuel pump end into a jar, did my best Dizzy Gillespie impersonation at the fuel filler, and found that I could fill the jar with fuel, which then siphoned back into the tank.

Thus far I've found nothing wrong.  I put everything back together and started the engine.  The fuel in the glass bowl rose to the level of the gauze filter, and no air bubbles came out of the inlet.  Don't know what I did, but it worked . . .

Rob
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