Tony,
I am going through the same issues with my FC project at the moment and have done a bit of research on metal treatments.
There is a product on the market called "POR 15".
It is basically a complete restoration refinishing system.
Their main product of interest is their rust preventitive paint which will form a "tough almost ceramic like finish that wont crack or chip". The bonus is that it can be applied to rusty surfaces.
Although the surface preperation has to be adhered to quite strictly I believe that it looks like the best product on the market that I have come across. Check it out on WWW.ppc.au.com
I havent used it yet but it really looks like a fantastic product (I have some on order).
Mabe someone else reading this can share more info? Good luck with your project.
Damon.