FE-FC Holden Discussion Forum

Technical Board => Restoration Help => Topic started by: TTV6FC on April 03, 2008, 10:35:18 PM



Title: Crossmember Fabrication
Post by: TTV6FC on April 03, 2008, 10:35:18 PM
Well,Rares don't list em so I made one myself.If you're bored and just happen to be doing nothing for a whole day,you could have a go at making one of these....This is not rocket science but I was real happy with how it turned out...
(http://i202.photobucket.com/albums/aa281/ttv6fc/Picture790-1.jpg)
The old one....Knackered...
(http://i202.photobucket.com/albums/aa281/ttv6fc/Picture827.jpg)
Made a template
(http://i202.photobucket.com/albums/aa281/ttv6fc/Picture828.jpg)
Cut it out with the jigsaw...
(http://i202.photobucket.com/albums/aa281/ttv6fc/Picture837.jpg)
Stitched on some flat bar ...
(http://i202.photobucket.com/albums/aa281/ttv6fc/Picture840.jpg)
Added some crush tubes for the bottom bracket...
(http://i202.photobucket.com/albums/aa281/ttv6fc/Picture844.jpg)
Added the bottom flat section....
(http://i202.photobucket.com/albums/aa281/ttv6fc/Picture846.jpg)
Stitched it in....
(http://i202.photobucket.com/albums/aa281/ttv6fc/Picture847.jpg)
Welded that in ....
(http://i202.photobucket.com/albums/aa281/ttv6fc/Picture851.jpg)
Smoothed it all out....
Thought this might be easier to post separately than in the Black FC rebuild thread.Hope it is of some use.Cheers,Jamie.


Title: Re: Crossmember Fabrication
Post by: customFC on April 03, 2008, 10:42:19 PM
Nice work Jamie.
Thanks for posting the how-to.
Regards
Alex


Title: Re: Crossmember Fabrication
Post by: Ed on April 04, 2008, 08:04:39 AM
Brilliant work Jamie,

looks like a nice work space you got there too.

collecting old tyres for any reason?

Cheers

Ed



Title: Re: Crossmember Fabrication
Post by: pedro on April 04, 2008, 12:42:27 PM
Good job, by the time it's welded in and painted you'd be flat out picking it from the original 8).


Title: Re: Crossmember Fabrication
Post by: FATBOY on April 04, 2008, 07:18:37 PM
Or you couldve emailed me and i could off given you 2 from the cars that ive cut them out of

rgards fatboy


Title: Re: Crossmember Fabrication
Post by: ratbox on April 04, 2008, 07:23:22 PM
i'm guessing you do this type of stuff for a living, if not you should


Title: Re: Crossmember Fabrication
Post by: nige and Jody on April 04, 2008, 07:23:35 PM
Thanks Jamie,

A picture really is worth a thousand words.  Easy to follow and nicely done mate.


Nige


Title: Re: Crossmember Fabrication
Post by: TTV6FC on April 04, 2008, 07:30:44 PM
Thanks for the positive responses guys.Thanks Fatboy,I just thought I might be hard pressed to find a real good one and just wanted to give it a go.I'm actually an Electronic technician by trade and am doing my 2nd year Electrotechnology apprenticeship (Adult Electrician) but have always loved metal fab because it's not my job....


Title: Re: Crossmember Fabrication
Post by: DN2168 on April 05, 2008, 03:02:50 PM
Well done Jamie, an outstanding job for someone not in the trade. If I had to do that.....I would have rung Fatboy. Not that skilled  :'(.